Gantry Crane Container Number Recognition System

Independently developed by Fuwei Intelligence, the Quay Crane Container Code Recognition System serves as a core module of the visualized intelligent tally integrated platform and is tailor-made for quay crane working scenarios. Combining PLC linkage control and AI vision recognition technology, the system automatically captures, identifies and verifies container codes, types and dimensions to facilitate unmanned tallying and digital management at ports.

1. Fully Automatic High-precision Recognition

-Powered by optical intelligent OCR technology, the system dynamically captures images from four sides (seaside/landside, front/rear container doors) and identifies container numbers, types and sizes in real time with an accuracy rate ≥99.5%.

-Linked with PLC signals to trigger PTZ cameras precisely and eliminate missed or mistaken captures.

2. Multi-device Collaborative Operation

-Industrial-grade HD snapshot cameras installed at the front end withstand harsh conditions including strong sunlight, rain and fog.

-Real-time coordinates of crane trolley and spreader obtained via PLC connection to dynamically adjust shooting angles for full visibility of containers during handling.

3. Intelligent Data Fusion

-Recognition data is synchronized into the tally platform database for automatic comparison and verification to generate electronic tally reports.

-Seamless integration with port TOS (Terminal Operating System) and customs systems to break down information silos.

4. Round-the-clock Stable Operation

-Anti-corrosion and moisture-proof industrial design works stably within -30℃~60℃, suitable for high-salt-fog and dusty port environments.

-Integrated embedded structure with fewer peripheral devices cuts maintenance cost by 70%.

Core Advantages of the Gantry Crane Container Number Recognition System Solution

✅ Higher Efficiency & Lower CostReplaces over 90% of manual verification work, lifts tally efficiency by 300% and shortens single-container processing time to less than 3 seconds.Reduces on-site exposure risks for tally staff and saves over 50% of labor expenses.

✅ Superior ReliabilityProprietary heat dissipation and rust-proof design delivers an MTBF (Mean Time Between Failures) of more than 100,000 working hours.Dual-network redundant transmission keeps data packet loss rate below 0.01%.

✅ Flexible & Rapid DeploymentCompatible with existing crane equipment without modifying original on-board PLC; project deployment finished within 7 days.IP-based architecture enables future expansion of value-added functions such as automatic damage inspection and weight verification.

Application Scenarios for Gantry Crane Container Number Recognition Systems

-Container vessel loading/unloading: Automatically archive container IDs and handling status to produce electronic handover documents.

-Customs inspection: Instant retrieval of container pictures and identification data to support customs random checks.

-Port big-data management: Supply real-time data for intelligent dispatching and yard layout optimization.